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R117/2019-A-SE1-22.02 Rev. 1

Applicant
Dover Fueling Solutions UK Limited (Filial)
Issuer
SE1
Issuing year
2022
Status
Valid

Source PDF (certificates/R117/2019/r117-2019-se1-2022-02-rev1.pdf) · extracted by OCR from the digitalized tier of the corpus.

R117/2019-A-SE1-22.02 Rev. 1

CS OIML Certification SystemRI SE
OIML Member State SwedenOIML Certificate No. R117/2019-A-SE1-22.02 Revision 1
OIML CERTIFICATE ISSUED UNDER SCHEME A
OIML Issuing Authority Name: RISE Research Institutes of Sweden AB Address: Box 857, SE-50115 Borås, Sweden Person responsible: Martin Tillander
Applicant Name: Dover Fueling Solutions UK Limited Filial (DFS) Postal address: PO.Box 50559, SE-205 15 Malmö Visiting address: Hanögatan 8, SE-211 24 Malmö
Manufacturer Name: Dover Fueling Solutions UK Limited Address: Unit 3, Baker Road, West Pitkerro Industrial Estate, Dundee DD5 3RT, United Kingdom
Identification of the certified type (the detailed characteristics will be defined in the annex to this certificate) DFS Fuel dispensers a family of Wayne and Tokheim branded fuel dispensers with type designations listed under Construction below.
Designation of the module (if applicable) ...
This OIML Certificate attests the conformity of the above identified type (represented by the sample(s) identified in the OIML type evaluation report) with the requirements of the following Recommendation of the International Organization of Legal Metrology (OIML): OIML R117 Edition (year): 2019 For accuracy class 0,5 or 1,0 (for LPG)
This OIML Certificate relates only to metrological and technical characteristics of the type of measuring instrument covered by the relevant OIML Recommendation identified above. This OIML Certificate does not bestow any form of legal international approval.
Revision No.DateDescription of the modification
02022-07-06First edition
12022-07-15Second edition, adding TQC

ANNEX to an OIML Certificate of Conformity

In respect of (type of instrument)

DFS Fuel dispensers a family of Wayne and Tokheim branded fuel dispensers, for petrol, kerosene diesel, ethanol, FAME/RME, HVO fuel, DEF (Diesel Exhaust Fluid), Windshield liquid or LPG including ATC conversion device (optional).

Construction

Product names (see pictures below):

  • Wayne Helix 6000-II

  • Wayne Helix 6

  • Wayne Helix 4000-II

  • Wayne Helix 5000-II

  • Wayne Helix 5

  • Wayne Century 3

  • Tokheim Quantium ML

  • Tokheim Quantium FS

Product designation:

Product designation is built up in the following order 1/2/3/4/5/6/7/8/9/10/11 (Info picked from each colon below) Example designation: TL/FUEL/SU/LANE/2-4-2/E/NC//B2B/1-2-1/LPG

12345
TypeBrand&ShapeFuelPressure/SuctionOrientationInlets/hoses/nozzle
OptionsWLFUELSULANEX-Y-Z
TLAdBPRISL
WSLPG
TSWIN
WH
DescriptionW as in WayneWIN-WindshieldSU=SuctionX PRODUCTS Y HOSES Z NOZZLES PER SIDE
T as in TokheimAdB-AdBluePR=Pressure
L as in L-Shape
S as in Small PumpBLD-Blend
H as in H-Shape

Designation table continuous:

67891011
TypeEl.headATCSATB2BB2B modelFUEL
OptionsE=Standard headNCSAT MB2BX-Y-ZLPG
P=PaymentATCSAT SAdB
M=MediaATC NACNG
DescriptionE=Standard headNC=Not compensatedSAT M=MasterB2BX PRODUCTS Y HOSES Z NOZZLES PER SIDELPG
P=PaymentATC=Temperature compensation activatedSAT S=SlaveAdB
M=MediaATC NA=Temperature compensation not activatedCNG
ShapeDesign/BrandOrientation
WayneTokheimLANEISL=ISLAND
L-ShapeUnmirroredMirrored
Small pumpUnmirroredMirroredDual DisplaySingle Display
H-ShapeUnmirroredMirroredHelix 4000-II

A and B side is recognized by removing one of the doors from the hydraulic cabinet and look at the sheet metal support for pumping units (suction-dispensers) or meters (remote-dispensers). There is the letter A punched in to the sheet metal on the A-side as can be seen in the red square of the picture below.

Measuring system (fuel dispenser) description

A complete measuring system consists of one electronic module and one to six hydraulic modules. The hydraulic modules are placed in one or two cabinets (B2B). One electronic module can serve both cabinets, for example a combination of LPG and petrol. If one pump and air separator is serving more than one nozzle simultaneously the total maximum flowrate through these nozzles is limited by the air separator (90 l/min per CPU air separator or 110 l/min for TQP-HS air separator) and the volume sensor (according to "Volume sensor flowrate range under "Measurement range"). For higher flowrate another hydraulic module have to serve the same nozzle. For further information see block diagram in this chapter.

Electronic module function

TQC, iGEM and iGEM 2 is an electronic subsystem and it consists mainly of: calculator, indicating device, and keyboard with pre-set. This module can handle up to 6 motors, 6 pulse transmitters (each handling a single equipped or a duplex volume sensor), 12 nozzles, 14 solenoid valves and in case of ATC one temperature compensation module. The electronic module is able to serve up to four customers at a time (called 4 User).

Hydraulic function modules

Measurement transducer function is a hydraulic subsystem and it consists mainly of: volume sensor (single equipped side A, single equipped side B or duplex) and pulse transmitter. In case of ATC (automatic temperature compensation) each volume sensor (iMeter2, $ \mathrm{Xflo}^{\mathrm{TM}} $ ) is equipped with a temperature sensor, all connected to one temperature compensation module.

Pump and air separator function is a hydraulic subsystem and it consists mainly of: Compact Pumping Unit (CPU) including air separator, motor and non-return valve and for LPG a differential valve.

Regulation function is a hydraulic subsystem and it consists mainly of: solenoid valves for flow rate regulation, blending and on/off.

Delivery function is a hydraulic subsystem and it consists mainly of: hoses, nozzles and nozzle switch, this includes also satellite function.

Central pump function is a hydraulic subsystem and it consists mainly of: delivery of air free liquid according to OIML R117-1, item 5.1.3 and security valve.

If the measuring system is equipped with a central pump an external (central) pump is used instead of an internal pump. The external system must comply with OIML 117-1, item 5.1.3 (i.e. it shall be equipped with an arrangement that prevents air to come into the system). The same applies to additive injection.

During verification it shall be possible to verify each volume sensor separately.

Block diagram describing permitted ways, and some restrictions, to produce one delivery product for one customer. Each such configuration shall be a subset of the diagram. To produce multiple delivery products for a customer the block diagram is used several times.

max2M

Picture 1: Wayne Helix 6000-II

Picture 2: Wayne Helix 6000-II with Payment Terminal

Picture 3: Tokheim Quantium ML

Picture 4: Tokheim Quantium ML with Payment Terminal

Picture 5: Wayne Helix 6

Picture 6: Wayne Helix 5

Picture 7: Helix 4000

Picture 9:Wayne Century 3

Picture 10:Wayne Century 3 with Payment Terminal

DFS Fuel dispensers may include the following components.

Measurement transducer function

Volume sensor (petrol, petrol/ethanol mixtures, kerosene diesel or diesel/FAME/RME/HVO mixtures)

DFS/Wayne iMeter2 Duplex (DM2-2) or DFS/Wayne iMeter2 Single equipped side A (DM2-1) or DFS/Wayne iMeter2 Single equipped side B (DM2-1) or DFS/Wayne Xflo $ ^{\mathrm{TM}} $ Duplex (magenta or silver id label) or DFS/Wayne Xflo $ ^{\mathrm{TM}} $ Single sided A (yellow id label) or DFS/Wayne Xflo $ ^{\mathrm{TM}} $ Single sided B (cyan id label)

Volume sensor (DEF)

DFS/Wayne iMeter2 DM2-X DEF

Volume sensor (DEF and Windshield liquid)

DFS/Wayne iMeter DM2-X UREA

Volume sensor (LPG) (including differential valve)

Pulse transmitter

DFS/Tokheim GPL700

DFS/Wayne PNoi-Meter2Xflo™LPG
WM001682-0005NFC
WM001682-0009FC
WM072446-0002FC
WM011529-0001FCI
WM019142-0001FCI
WM019142-0003FCI

FC=Flow Compensating, FCI = Flow Compensating Individual(XWIP), NFC= Not Flow Compensating (WIP)

Board temperature module, phase 2, 0-1 pc****

DFS/Wayne WM044193-000X

Software Board temperature module 0-1 pc****

Temperature sensor, 0-10 pcs****

W&M checksum EB6A, or 7EA9

DFS/Wayne WM040341-0001

Pump and air separator function, not LPG

Compact Pumping Unit (CPU) $ ^{*} $

Waynei-Meter2XfloTM
WM002219-0001D,H
WM002219-0002P,K,E
WM018719-0001P,K,D,H,E,FP,K,D,H,E,F
WM016720-0001P,K,D,H,E,40l/min
WM016720-0003P,K,D,H,70l/min
WM078195-0001P,K,D,H,E,FP,K,D,H,E,F

P = petrol, K = kerosene, D = diesel, E = ethanol, F=FAME/RME, H=HVO

Pumping Unit High Speed (TQP-HS)

DFS/Tokheimi-Meter2Xflo$ ^{\text{TM}}$
WM077376-0001P,K,D,H,E,FP,K,D,H,E,F

P = petrol, K = kerosene, D = diesel, E = ethanol, F=FAME/RME, H=HVO

Anti-Foaming pipe 0-1 pcs (Can be installed in any above mentioned pumping units)

DFS WR002578

Cover (between CPU and meter) **

DFS/Wayne 167360 or

DFS/Wayne WM000635 or

DFS/Wayne WM009207 or

DFS/Wayne WM011470 or

DFS/Wayne WM011337 or

DFS/Wayne WM018512-000X or

DFS/Wayne WM011485-000X or

DFS WM075106 or

DFS WM075418

Motor **, one per CPU

0,75 kW, 50Hz, 1400-1500 rpm or 1,1 kW, 50Hz, 1400-1500 rpm or 0,75 kW, 60Hz, 1700-1800 rpm or 1,1 kW, 60Hz, 1700-1800 rpm

Inlet suction check valve **

DFS/Wayne WM049971-000X

Additive liquid injection tank DFS/Wayne (START ITALIANA S.r.l. (ProGauge) gauge, 0-1pc WT010992

Pump and air separator function, LPG Remote pump, submerged

Vapour return line from gas separator and differential valve at volume sensor

Tokheim GPL Gas separator 950996

LPG Diff valve 943166

Non return valve 949695

*** is added in dispenser variant

**** is added for ATC

Regulating function, solenoid valve, not LPG

NEW ASC0 codeWayne code(Datasheet in parentheses)Wayne designation
Cat noVoltage
JV 430298-00124/DCWM044745-0001(WM045843)SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX,ALU BODY,CABLE LENGTH3000mm
JV 430298-00224/DCWM044745-0002(WM045843)SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX,ALU BODY,INMETRO,PRODUCTIONBRAZIL
JV 430298-00324/DCWM044745-0003(WM045843)SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX,COMPCOTEALU BODY
JV 430298-00424/DCWM044745-0004(WM045843)SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX,COMPCOTEALU BODY,CABLE LENGTH1750mm
JV 430298-00524/DCWM044745-0005(WM045843)SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX,COMPCOTEALU BODY,CABLE LENGTH1750mm
JV 430298-00624/DCWM044745-0006(WM045843)SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX AND INMETRO,ALU BODY,3M CABLE
JV 430298-00724/DCWM044745-0007(WM045843)SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX,COMPCOTEALU BODY,5M CABLE
JV 430299-00124/DCWM044746-0001(WM045844)SOLENOID VALVE,ON/OFF,SINGLEIECEX,ALUBODY
JV 430301-00124/DCWM044747-0001(WM045846)SOLENOID VALVE,PROPORTIONAL,DUPLEXIECEX,BRASSBODY
JV 430302-00124/DCWM044750-0001(WM045847)SOLENOID VALVE,PROPORTIONAL,DUPLEX,SINGLEEQUIPPEDRIGHT,IECEX,BRASSBODY
JV 430303-00124/DCWM044751-0001(WM045850)SOLENOID VALVE,ON/OFF,DUPLEXIECEX,BRASSBODY

Regulating function, LPG

Differential valve, liquid pressure at least Separate after the volume sensor GPL700. 1 bar higher than vapour pressure Manometer, between volume sensor and Scale interval d≤2 bar differential valve

Delivery function

Hose, 16 mm (5/8") , max length 10 m

Elaflex Conti-Slimline 16

Hose, 16 mm (5/8") , max length 10 m

Elaflex Conti-Slimline 16 BIO

Hose, 16 mm (5/8") , max length 10 m

Hose, 16 mm (5/8") , max length 10 m

Elaflex Conti-Slimline 16 LT

Hose, 19 mm (3/4") , max length 10 m

Goodyear EN 1360, type 3, 16 bar

Hose, 21 mm (7/8") , max length 10 m

Goodyear Hardwall Petrol Hose B.S. 3395/1989 type 3

Elaflex Conti-Slimline 21

Hose,21mm(7/8"),max length6mElaflexConti-Slimline21-COAX(vapour recovery)
Hose,21mm(7/8"),max length10mmq=5,01ElaflexConti-Slimline21-COAX(vapour recovery)
Hose,21mm(7/8"),max length10mElaflexConti-Slimline21BIO
Hose,21mm(7/8"),max length10mElaflexConti-Slimline21LT
Hose,21mm(7/8"),max length6mElaflexConti-Slimline21LT(vapour recovery)
Hose,21mm(7/8"),max length10mmq=5,01ElaflexConti-Slimline21LT(vapour recovery)
Hose,25mm(1"),max length6mElaflexConti-Slimline25LT
Hose,25mm(1"),max length10m,mmq=5,01ElaflexConti-Slimline25LT
Hose,25mm(1"),max length10mGoodyearEN1360,type3,16bar
Hose,32mm(11/4"),max length7mmq=5,01ElaflexHD32
Hose,DEF,max length6m,mmq=5,01ElaflexLPGID=16,max workingp=25bar
Hose,LPG,max length6m,mmq=5,01ElaflexLPGID=13,ElaflexLPGID=16orElaflexLPGID=19,max workingp=25bar
Hose,25mm(1"),max length40m,mmq=201,max flow rate>60LPMElaflexHD25Cwinded onReel
Hose,32mm(11/4"),max length40m,mmq=201,max flow rate>60LPMElaflexHD32Cwinded onReel
Nozzle40-70l/minElaflexZVA slimlineorOPW21or equivalent
Nozzle40-70l/minElaflexZV19or equivalent
Nozzle40-70l/min,mmq=5,01ElaflexZVA slimlineTMV“DRIP-STOP”or equivalent
Nozzle40l/min,mmq=5,01OPWACNorAVNor equivalent
Nozzle90-130l/minElaflexZVA25,1”or equivalent
Nozzle90-200l/minElaflexZVA32,11/4”or equivalent
Nozzle,DEFElaflexZVA SSAdBlueorOPW21DBMor equivalent
Nozzle,DEFElaflexZVAAdBlueLVor equivalent
Nozzle,LPGElaflexZVG2,ElaflexGasguardLPG,BoessenkoolLPG,OPWLPGor equivalent

Components included for electronic Calculator function, TQC

Processor board (CPU), (0-1 pcs)

Sitara, TQC APB6 / TQC 011 (Tok-943567)

libTqcWM.so.Sit, 18.001.13, CRC 5854

Basic I/O board

IFSF_srv.Sit, 18.001.19, CRC 0416

Slave I/O board

DFS/Tokheim, TQC EIO6 / TQC 001L6 (Tok- 942283)

DFS/Tokheim TQC - SI01 / TQC 208L3 (TOK 942687)

Hydraulic Module Board, (0-5 pcs)

DFS/Tokheim TQC - HYM11 / TQC 002L11 (WM075518)

ATC-TQC interface board

IFSF LON Interface

DFS/Tokheim TQC-HYM7 / TQC 002L7 (TOK- 953709)

Display complete

(volume, price & upd), (0-4 pcs)

Display board

(volume, price & upd), (0-4 pcs)

Display module TN neg (volume, price & upd), (0-4 pcs)

DFS/Tokheim ACI2 (WM075602)

DFS/Tokheim IFSF LONC TQC LON4 / TQC 007L4 (TOK-942692)

Heater (0-1 pcs)

DFS/Tokheim TQC-CSD-664-PPU4 / TQC 027L4 (TOK-947944, TOK-955955)

DFS/Tokheim TQC-775-CSD4 (TOK-958430)

DFS/Tokheim CSD765+ CSD-IR1 (WM075585+ WM079313)

PS-044ATL-02 (WM056449-0001), upd right or PS-045ATL-02 (WM056449-0002), upd left or

DFS/Tokheim TOK-909214

Components included for electronic calculator function, iGEM

CPU-board,0,1 or 2 (only for 4User) pc

DFS/Wayne WM001908-0001 or

DFS/Wayne WM001908-0012 or

DFS/Wayne WM001908-0015 or

DFS/Wayne WM001908-0016 or

DFS/Wayne WM069506-0001

Software CPU board, 0 or 1 pc

W&M checksum 62D1 (Rev 12.xx) or D3CD (Rev 16.xx)

iGEM expansion board, 0-1 pc

DFS/Wayne WM044451-0001 or WM044451-0002

Nozzle Switch Converter (0 or 1 pcs)

DFS/Wayne WU004202-0001 or WU006752

Components included for electronic calculator function, iGEM 2

CPU-board,0,1(1 to 4 User) pc

DFS/Wayne WM044721-0001 or DFS/Wayne WM044721-0002 or DFS/Wayne WU020193-0001

I/O-board 0,1 pc

WM054392-0001 or WU016738-000X

Bootloader CPU board, 0 or 1 pc

W&M checksum F92E 4B0B (Rev 007.XXX.XXX)

Dispenser App. SW CPU board, 0 or 1 pc

W&M checksum 2FC0 77BE (Rev 017.XXX.XXX) or 416F 8BF7 (Rev 18.XXX.XXX)

iGEM 2 expansion board, 0-1 pc

DFS/Wayne WM070224-000X

Ethernet communication board

DFS/Wayne WM067037-0001

Control board, Additive injection, 0-1pc

DFS/Wayne WM067598-000X

Components included for electronic function, iGEM & iGEM 2

Isolated interface communication board, 0-1 pcs

ATCL/RS422 communication board, 0-1 pcs

DFS/Wayne WM004360

IFSF/LON communication board, 0-1 pcs

DFS/Wayne WM001827

DFS/Wayne WM008766

NPCL/SINP communication board, 0-1 pcs

iGEM-ISB board (pulse transmitter), 1-3 pcs

Wayne WM008750

TTL/CAN converter, 0-1 pc****

DFS/Wayne WU004200-0001 or WU04200-0002 or WM002450 or WM069425-000X or WM072390-0001

DFS/Wayne WU007564-0001

Software TTL/CAN converter, 0-1 pc****

Display board complete (volume, price & upd), 1-4 pcs)

W&M checksum 3FBD or 7E60 or 082A or 55AB

DFS/Wayne WU007562-0001 or WM065705-0001 or WM084971-0001 or WM063229 or WU015222-0001 or WM069974-0001

Display module TN neg (volume, price & upd), 1-4 pcs

POLYTRONIX,

PS-039ATL-02 (WM053326-0001), upd under or

PS-044ATL-02 (WM056449-0001), upd right or

PS-045ATL-02 (WM056449-0002), upd left or

Nozzle Switch Interface (0 or 1 pcs)

DFS/Wayne WU004201-0001 or WU006751-000X

Control Board iGEM printer (0,1 or 2)

Innovision 10600101100G (WR001816)

iGEM Printer (0,1 or 2)

Fujitsu FTP-629MCL374-R (WR001815)

Board; Connector, without heating regulation and surge protection

DFS/Wayne WXXXXXXX-000X

Power supply, 1 pc

Channel Well Technology, UAS150B, 150 W Max (WM027313-0001)

Heater including thermostat,0-1 pc (mandatory for payment terminal) DFS/Wayne WM044405 (290 W) or equivalent approved by Wayne

Payment or Media platform tested according to OIML R117:2019 (by an OIML test laboratory) to show evidence not disturbing the pump calculator, may be installed in the dispenser, using the dispenser power supply.

Optional equipment and functions

  • ATC conversion device (Not for DEF, Windshield liquid and HVO)

  • Pre-set of volume or price *****

  • Volume totalizer

  • Blending (designation only e g 92, 95, 98 octane not 50/50, 70/30 etc)

  • Satellite (SAT and MASTER enable button in case of direct sales)

  • When using the measuring system to refill aircrafts or helicopters it is allowed to use a water elimination device according to OIML 117-1 5.8.1.2 (E 2019) between meter and hose. For safety reasons it is required to drain the device on a regular base by opening the drain valve. This has to be done by a trained service technician on the measuring system under pressure with closed nozzle. This is to ensure that the hydraulic system is always filled with fuel. The drain valve has not to be sealed.

  • Additive injection function for injecting additive liquids to the fuel before the meter. A tank gauge meter is required in the storage tank for additive liquid to avoid injection of air into the fuel. See requirements for central pump function.

If additive liquid is injected before the air separator, the additive is not subject to-OIML

requirements.

Integrated equipment and functions not subject to legal metrology control

Vapour recovery system with vapour pump, regulating proportional valves and an electronic board (for example Bürkert control board, Dover Ivory power pump control or Dover Global VR) connected to the calculator CPU-board. The vapour flow is controlled by the electronic board or the calculator CPU-board. Optionally also a vapour recovery monitoring system consisting of a Vapour meter and belonging Intrinsic safe barrier may be used. Means for vapour recovery must not influence the accuracy of measurements such that the maximum permissible error is exceeded.

For DEF, heating is installed to keep the liquid from freezing. As an option a pump circulates liquid downstream the meter between deliveries, through the coax hose to a container (max volume 2,55 litre in circulation system) to avoid freezing.

Rated operating conditions

Measurand

Volume of liquid fuel expressed in litre. If ATC conversion device is included (not for DEF, Windshield liquid and HVO), the volume at base condition (15 $ ^{\circ} \mathrm{C} $ ) is displayed. The calculations are based on OIML R63 (API/ASTM 54B) except for petrol/ethanol mixtures where Verfahren 1 according to PTB-1.5-40520004 dated April 11, 2011, is used.

Measurement range

Maximum flowrate ( $ \mathrm{q_{\mathrm{m a x}}} $ )

Minimum flowrate ( $ \mathrm{q_{\mathrm{min}}} $ )

40 to 200 l/min (DEF and Windshield down to 10 l/min) $ \geq 0, 2 $ l/min

Minimum measured quantity (mmq)

2,01 or 5,01 or 201 (see specification of hoses and nozzles). As option, 5,01 can be used on any configuration up to 51. For LPG, 51 only.

DEF iMeter DM2-X UREA, 5,01 only.

DEF iMeter2 DM2-X DEF, 2,0 and 5,01.

Scale interval, volume display

Maximum working pressure 0,3 MPa, and 2,5 MPa only for GPL700

Minimum working pressure

0,12 MPa, not for LPG

$\cdot$is replaced in dispenser variant***is added in dispenser variant
**is left out in dispenser variant****is added for ATC
****can be controlled through key pad on dispenser or by softkey on payment/media terminal

$$

  • 3 0 ^ {\circ} \mathrm {C} \mathrm {t o} + 5 5 ^ {\circ} \mathrm {C}, $$

$$

  • 2 5 ^ {\circ} \mathrm {C} \mathrm {t o} + 5 5 ^ {\circ} \mathrm {C} $$

$$

  • 3 0 ^ {\circ} \mathrm {C} \mathrm {t o} + 5 5 ^ {\circ} \mathrm {C} $$

Type of liquids,

volume sensor iMeter2 and Xflo $ ^{\mathrm{TM}} $

Viscosity range

volume sensor iMeter DM2-X UREA

volume sensor iMeter2 DM2-X DEF

volume sensor GPL700

Petrol, kerosene, diesel, ethanol or FAME/RME/HVO 0,4 -8,0 mPas

DEF (Diesel Exhaust Fluid, e.g. AdBlue) and Windshield liquid

DEF (Diesel Exhaust Fluid, e.g. AdBlue)

LPG

Volume sensor flow rate range,

iMeter2 Duplex (each meter) and Single 0,2 to 110 l/min

(Flow compensating Pules Transmitter) 0,4 to 40 l/min only for DEF

iMeter DM2-X UREA 1 to 40 l/min only for Windshield liquid

Mixture conditions, two liquids 5% to 95% (designation only e g 92,95,98 octane not 50/50,70/30 etc)

The ratio between maximum and minimum flow rate should be at least 10 for single quality and 5 for blending quality, DEF, Windshield liquid and LPG.

Environments classes / influence quantities

Mechanic: class M1

Electromagnetic: class E1

Humidity: class H3

Ambient temperature limits: -40 $ ^{\circ} \mathrm{C} $ to $ +55^{\circ} \mathrm{C} $ (tested to $ +60^{\circ} \mathrm{C} $ )

-25 $ ^{\circ} \mathrm{C} $ to $ +55^{\circ} \mathrm{C} $ for DEF, Windshield liquid and LPG

+5 $ ^{\circ} \mathrm{C} $ to $ +55^{\circ} \mathrm{C} $ for iGEM printer

Interfaces and compatibility conditions

Interface for vapour recovery systems.

Communication between fuel dispenser and other parts of a measuring system (e g POS-systems) using one of the following non-reactive interfaces is evaluated and approved. (This does not imply that the complete self-service arrangement fulfils the requirements of OIML R117):

SW protocolHardware
DARTRS485 or RS422(CPU board)
LJCLRS422(CPU board)
FerrantiUKCL(CPU board)
IFSFIFSF/LON communication board
ATCLATCL/RS422 communication board
SINPNPCL/SINP communication board

Most protocols do not include "unit", for example "volume @ 15 $ ^{\circ} \mathrm{C} $ ". Instead this has to be handled during set up of the station controller and dispensers. It must be possible for the measuring system to print "@ 15 $ ^{\circ} \mathrm{C} $ " on the ticket.

When the dispenser is a part of a self-service arrangement the following requirements have to be fulfilled:

  • The communication between the dispenser and the self-service device/devices has to be through one of the interfaces/protocols listed above.

  • The connection has to be verified by the installer so the metrological data are presented in a way, whether it is an indicated, printed or memorized result, that meets the requirements of OIML R117.

Control of the measuring tasks of the instrument in use

For dispensers with ATC the volume at base condition is displayed in normal working mode.

For dispensers with ATC the volume at base condition is displayed in normal working mode. Alternative 1: When verifying the dispenser as a "black box", the delivered volume measured in a volume standard $ V_{t\text{ref}} $ is converted to volume at base condition $ V_{15} $ using $ V_{15\text{ref}}=V_{t\text{ref}} $ x VCF where VCF, volume correction factor, is based on the quality and temperature t of the liquid. Alternative 2: (iGEM & iGEM 2 only) When the display is showing ATC Revision and CRCs press the CRC button and the W&M-mode is active for 30 minutes (or until next push on the CRC-button) displaying $ V_{t} $ $ V_{15} $ , temperature t, product and density. A test well (inner diameter 4 mm) can be used for the reference temperature sensor.

Nozzle out:

Amount display Volume display: UPD:

In filling:

Product and density for primary meter

Product and density for secondary meter

Blank

Amount display Volume display: UPD:

Uncompensated volume, $ V_{t} $

Temperature for primary meter (momentary value)

On nozzle return:

On nozzle return Amount display Volume display: UPD:

Temperature for secondary meter (momentary value)

Volume at 15 $ ^{\circ} \mathrm{C} $ $ \mathrm{V}{1 5} $ altered with product and density for primary meter Uncompensated volume, $ \mathrm{V}{t} $ altered with product and density for secondary meter Temperature t (mean value, volume weighted)

LPG:

A thermometer well is installed upstream the meter, to be used during verification

Identification Software for TQC

The software version of TQC and its peripheral software can be inspected with the aid of the handheld terminal or can be downloaded via a remote terminal

  • User interface window in Hand Held Terminal (HHT)

  • Point the HHT to the IRDA of the TQC (next to LCD or under VGA);

  • When you have connection (shown in left upper corner of HHT screen, see photo) press OK on login (Pin = 124578);

  • Use the up/down or numerical buttons to navigate, the green OK button to confirm and the red C button to go back;

  • Navigate to number 4; Configuration, then to number 3; Software info, and once again number 4; Peripheral modules;

  • In this submenu navigate to [Type] or [Name], use the yellow checkmark button to select and then up/down to change the item, press OK to confirm;

  • To exit, use the C button until you`re in the Main Menu and press button number 6.

The integrity check procedure implies that the MID version and the time stamp correlate with the listed version numbers in section "Components included for electronic Calculator function, TQC" If that is not the case, then the embedded software integrity check mechanism will:

  • Block new deliveries

  • Indicate error on the display

  • Log this event in the journal loggings

For further description, see TQC user manual.

Identification Software for iGEM

The metrological software is identified by the checksum (W&M CRC value), which can be accessed by pressing the CRC button on the iGEM calculator CPU board. (Upon this also the program CRC values and software version number are indicated at the dispenser display.)

CRC button and example of indication of software version on display

For ATC this information is altered by

Amount display Volume display: UPD:

W&M CRC value on board temperature module

Revision of board temperature module

and

AtC

Amount display Volume display: UPD:

W&M CRC value on TTL/CAN converter

Revision of TTL/CAN converter

Can

Identification Software for iGEM 2

The metrological software is identified by the checksum (W&M CRC value), which can be accessed by pressing the CRC button on the iGEM 2 calculator CPU board. The software versions and CRC values are shown in the following sequence:

CRC button placement

  • The first indicating on the sales volume display after the CRC button is pushed is the Firmeware version of the dispenser application.

  • After a few seconds the display will change and show the CRC for complete program both LR and non LR is included.

  • After an other few seconds the display will change again and the amount and volume display will show the W&M-CRC for the LR part of the code and the UPD will show LrCrC. It will looks like this:

Example of W & M CRC

  • Then will the display change again and show the Bootloader Firmware version.

  • After that the Bootloader Firmware CRC. The UPD will show b CrC

  • When the display change again it will show the ATC information

Amount display: W&M CRC value on board temperature module

Volume display: Revision of board temperature module

UPD: AtC

Calibration-/adjustment procedure

  • TQC Dispensers are calibrated/adjusted according to Tokheim manual 955745 for all meters and ATC. (English version, other languages may be available, contact DFS local technical support).

  • iGEM and iGEM 2 Dispensers with iMeter & iMeter2 volume sensors are calibrated/adjusted according to Wayne manual WM064180 (English version, other languages may be available).

  • iGEM and iGEM 2 Dispensers with Xflo $ ^{\mathrm{TM}} $ volume sensors are calibrated/adjusted according to Wayne manual WM018625 (English version, other languages may be available).

  • iGEM and iGEM 2 Dispensers with GPL700 volume sensors are calibrated/adjusted according to Wayne manual WM078856 (English version, other languages may be available).

  • iGEM and iGEM 2 Dispensers with ATC is calibrated/adjusted according to Wayne manual WM055095 (English version, other languages may be available, contact Wayne local technical support).

Sealing

The dispenser is sealed according to description in this chapter. See also pictures in "Example pictures of sealing of the instrument".

NOTE: When using wire through screws etc. to make seals, ensure that the wire is as short and taut as possible. The closing stamp must be placed such as it is within reach for pressing with intended pliers, without dismantle surrounding components with the help of tools. The closing stamp can be of any suitable material.

TQC Calculator

The following seals are applied:

  • The impulse encoder's connection to the connector board on the EIO board

  • Weight and Measure seal on TQC and TQC EIO

  • Weight and Measure seal on TQC EST

  • Sealing of the cable between the VGA indication device and the single board computer

  • TQC in combination with VGA indicating devices, Weight and Measure seals on the TCDU

When a SD is applied the cold start switch must be sealed.

(Sealing of the SD card itself is not necessary)

iGEM Calculator

The following seals are applied:

  • CPU Board against removal

  • Prog/Load switch against switching to open position.

  • Electromechanical totalizer connector is sealed if used as a basis for legal transaction

The following components are not sealed, but protected/identified in the following way:

  • The pulsers are uniquely electronically identified by the calculator (not TQC), including a presence check

iGEM 2 Calculator

The following seals are applied:

  • CPU Board against removal

  • Prog/Load switch compartment against opening.

  • Electromechanical totalizer connector is sealed if used as a basis for legal transaction

The following components are not sealed, but protected/identified in the following way:

  • The pulsers are uniquely electronically identified by the calculator, including a presence check ATC Temperature Module

The following seals are applied:

  • ATC Temperature module board sealed against removal

  • ATC Temperature module board sealed against opening cap to access cables and settings switch.

For sealing of temperature sensors see each meter blow.

iMeter 2 Liquid Meter

The following seals are applied:

  • ATC Temperature sensor sealed against removal

  • Sealing of pulser against manipulation of calibration.

  • Sealing of pulser against opening and removal.

  • Sealing of meter against removal.

  • Sealing air separator against opening.

Xflo $ ^{\mathrm{TM}} $ Liquid Meter

The following seals are applied:

  • ATC Temperature sensor sealed against removal

  • Sealing of pulser against manipulation of calibration.

  • Sealing of pulser against opening and removal.

RISE Research Institutes of Sweden AB | Certification

  • Sealing of meter against opening.

  • Sealing of meter against removal.

  • Sealing air separator against opening.

GPL700 LPG Meter

The following seals are applied:

  • ATC Temperature sensor sealed against removal

  • Sealing of pulser against manipulation of calibration.

  • Sealing of pulser against opening and removal.

  • Sealing of the differential valve.

  • Sealing of the connection between meter and pulser against opening removal.

  • Sealing of meter against opening

  • The volume sensor, pulser, differential valve, pressure calibration screw (if present) of the differential valve and manual valves in vapour return line are sealed or labelled.

Nameplate

The following seals are applied:

  • Name plate (aluminium or vinyl sticker) is sealed to the frame with a small "vandal proof" label.

Electromechanical totalizer

The following seals are applied:

  • Electromechanical totalizer is sealed if used as a basis for legal transaction

Information to be borne by and to accompany the instrument

The name plate mounted on the instrument shall contain the following information:

  • the OIML certificate number

  • Space for verification mark

  • the name or trademark

  • the serial number and year of manufacture

  • the designation or type name (according to "Product names and designation")

  • Type of Liquid or Viscosity class (not for LPG, DEF, and Windshield liquid) $ ^{*} $

  • the temperature range of the dispensed liquid

  • the accuracy class

  • max. flow rate Qmax

  • min. flow rate Qmin

  • minimum measured quantity

  • max. pressure Pmax

  • the ambient temperature range

  • mechanical class

  • electromagnetic class

  • humidity class

  • Nominal value of the AC voltage supply

  • depending of volume sensor

Further inscriptions, if necessary

Minimum measured quantity shall be inscribed on the "indicator face". If ATC is included, "@ 15 $^{\circ}C"$ shall be marked adjacent to the volume display.

Display for ATC including "@ 15 $^{\circ}C"$

Example pictures of sealing of the instrument.

TQC Calculator

Example of weight & measure sealing for TQC and TQC EIO

Example of weight & measure sealing for TQC EST

Example of weight & measure sealing for the single board processor for the VGA display device.

Example of sealing of iGEM with electromechanical totalizer (if used as a basis for legal transaction) for Helix see detail B and C. For sealing of the program load "PRG LOAD" switch for Helix see detail A.

iGEM 2 Calculator

Example of sealing of iGEM 2 electronic module with electromagnetic totalizers (if used as a basis for legal transaction). Even though no electromagnetic totalizer is connected the sealing have to include the CPU-module and the sealing screw in detail 1

DETAIL A- SEALING OF CPU OPENING AND BATTERY

DETAIL B- SEALING OF CPU BOARD, I/O BOARD AND PROGRAM LOAD SWICH OPENING

DETAIL C- SEALING OF EMT OF EMT REMOVAL

DETAIL D- SEALING OF EMT CABLE CONNECTION

Example of sealing of iGEM 2 Generation 2 electronic module with electromagnetic totalizers (if used as a basis for legal transaction) Even though no electromagnetic totalizer is connected the sealing have to include the CPU-module and the sealing screw in detail A & B

DETAIL A - SEALING OF CPU OPENING AND BATTERY

DETAIL B - SEALING OF CPU BOARD, I/O BOARD AND PROGRAM LOAD SWICH OPENING

DETAIL C - SEALING OF EMT OF EMT REMOVAL

DETAIL D - SEALING OF EMT CABLE CONNECTION

Example of sealing of iGEM 2 Generation 3 electronic module with electromagnetic totalizers (if used as a basis for legal transaction). Even though no electromagnetic totalizer is connected the sealing have to include the CPU-module and the sealing screw in detail A & B

ATC Temperature Module

  1. Sealing to prevent removal of Module

  2. Sealing to prevent opening cap to access cables

Sealing of board temperature module For example of sealing of temperature probes see each hydraulic module below.

iMeter $ ^{2} $ Liquid Meter

IMeter $ ^{2} $ - REMOTE / SUCTION

SEALING OF PULSER AND CALIBRATION FLAPS

SECTION SHOWING PLACEMENT OF SEALING

WIRE FOR SEALING OF PULSER AND CALIBRATION

FLAPS. PLACE SEALING AS CLOSED TO SEALED PARTS AS

POSSIBLE.

ALTERNATE SEALING OF PPULSER USING SEALING BRACKET

PULSER AND CALIBRATION FLAPS CANNOT BE OPEND UNLESS

SEALING BRACKET IS REMOVED

IMeter $ ^{2} $ - New stack

IMeter $ ^{2} $ - New stack

ALTERNATE SEALING OF PULSER USING SEALING BRACKET

PULSER AND CALIBRATION FLAPS CANNOT BE OPEND UNLESS

SEALING BRACKET IS REMOVED

TQP-HS iMeter

TQP-HS iMeter

ALTERNATE SEALING OF PULSER USING SEALING BRACKET

PULSER AND CALIBRATION FLAPS CANNOT BE OPEND UNLESS

SEALING BRACKET IS REMOVED

ALTERNATE SEALING OF PULSER USING SEALING BACKET

PULSER AND CALIBRATION FLAPS CANNOT BE OPENED UNLESS

SEALING BACKET IS REMOVED

Xflo $ ^{\mathrm{TM}} $ Liquid Meter

XFLO - REMOTE HELIX II

xFlo - New stack

SEALING OF PULSER AND CALIBRATION FLAPS

SECTION SHOWING PLACEMENT OF SEALING

WIRE FOR SEALING OF PULSER AND CALIBRATION

FLAPS, PLACE SEALING AS CLOSED TO SEALED PARTS AS POSSIBLE.

ALTERNATE SEALING OF PUILER USING SEALING BRACKET

PUILER AND CALIBRATION FLAPS CANNOT BE OPEND UNLESS

SEALING BRACKET IS REMOVED

IMeter $ ^{2} $ & xFlo - New stack ATC

ALTERNATE SEALING OF PFULRUS USING SEALING BRACKET

PULRUS AND CAUBAIRT FLAPS CANNOT BE OPEND UNLESS

SEALING BRACKET IS REMOVED

  1. Sealing of the Meter against opening

  2. Sealing of the ATC

  3. Sealing of the differential valve

  4. Sealing of the Meter electronic calibration/against opening

  5. Sealing of the connection between meter and pulser against opening/removal