R117/2019-A-SE1-22.02 Rev. 1
| CS OIML Certification System | RI SE |
| OIML Member State Sweden | OIML Certificate No. R117/2019-A-SE1-22.02 Revision 1 |
| OIML CERTIFICATE ISSUED UNDER SCHEME A | |
| OIML Issuing Authority Name: RISE Research Institutes of Sweden AB Address: Box 857, SE-50115 Borås, Sweden Person responsible: Martin Tillander | |
| Applicant Name: Dover Fueling Solutions UK Limited Filial (DFS) Postal address: PO.Box 50559, SE-205 15 Malmö Visiting address: Hanögatan 8, SE-211 24 Malmö | |
| Manufacturer Name: Dover Fueling Solutions UK Limited Address: Unit 3, Baker Road, West Pitkerro Industrial Estate, Dundee DD5 3RT, United Kingdom | |
| Identification of the certified type (the detailed characteristics will be defined in the annex to this certificate) DFS Fuel dispensers a family of Wayne and Tokheim branded fuel dispensers with type designations listed under Construction below. | |
| Designation of the module (if applicable) ... | |
| This OIML Certificate attests the conformity of the above identified type (represented by the sample(s) identified in the OIML type evaluation report) with the requirements of the following Recommendation of the International Organization of Legal Metrology (OIML): OIML R117 Edition (year): 2019 For accuracy class 0,5 or 1,0 (for LPG) | |
| This OIML Certificate relates only to metrological and technical characteristics of the type of measuring instrument covered by the relevant OIML Recommendation identified above. This OIML Certificate does not bestow any form of legal international approval. |
| Revision No. | Date | Description of the modification |
|---|---|---|
| 0 | 2022-07-06 | First edition |
| 1 | 2022-07-15 | Second edition, adding TQC |
ANNEX to an OIML Certificate of Conformity
In respect of (type of instrument)
DFS Fuel dispensers a family of Wayne and Tokheim branded fuel dispensers, for petrol, kerosene diesel, ethanol, FAME/RME, HVO fuel, DEF (Diesel Exhaust Fluid), Windshield liquid or LPG including ATC conversion device (optional).
Construction
Product names (see pictures below):
Wayne Helix 6000-II
Wayne Helix 6
Wayne Helix 4000-II
Wayne Helix 5000-II
Wayne Helix 5
Wayne Century 3
Tokheim Quantium ML
Tokheim Quantium FS
Product designation:
Product designation is built up in the following order 1/2/3/4/5/6/7/8/9/10/11 (Info picked from each colon below) Example designation: TL/FUEL/SU/LANE/2-4-2/E/NC//B2B/1-2-1/LPG
| 1 | 2 | 3 | 4 | 5 | |
| Type | Brand&Shape | Fuel | Pressure/Suction | Orientation | Inlets/hoses/nozzle |
| Options | WL | FUEL | SU | LANE | X-Y-Z |
| TL | AdB | PR | ISL | ||
| WS | LPG | ||||
| TS | WIN | ||||
| WH | |||||
| Description | W as in Wayne | WIN-Windshield | SU=Suction | X PRODUCTS Y HOSES Z NOZZLES PER SIDE | |
| T as in Tokheim | AdB-AdBlue | PR=Pressure | |||
| L as in L-Shape | |||||
| S as in Small Pump | BLD-Blend | ||||
| H as in H-Shape |
Designation table continuous:
| 6 | 7 | 8 | 9 | 10 | 11 | |
| Type | El.head | ATC | SAT | B2B | B2B model | FUEL |
| Options | E=Standard head | NC | SAT M | B2B | X-Y-Z | LPG |
| P=Payment | ATC | SAT S | AdB | |||
| M=Media | ATC NA | CNG | ||||
| Description | E=Standard head | NC=Not compensated | SAT M=Master | B2B | X PRODUCTS Y HOSES Z NOZZLES PER SIDE | LPG |
| P=Payment | ATC=Temperature compensation activated | SAT S=Slave | AdB | |||
| M=Media | ATC NA=Temperature compensation not activated | CNG |
| Shape | Design/Brand | Orientation | ||||
| Wayne | Tokheim | LANE | ISL=ISLAND | |||
| L-Shape | Unmirrored | Mirrored | ||||
| Small pump | Unmirrored | Mirrored | Dual Display | Single Display | ||
| H-Shape | Unmirrored | Mirrored | Helix 4000-II | |||
A and B side is recognized by removing one of the doors from the hydraulic cabinet and look at the sheet metal support for pumping units (suction-dispensers) or meters (remote-dispensers). There is the letter A punched in to the sheet metal on the A-side as can be seen in the red square of the picture below.
Measuring system (fuel dispenser) description
A complete measuring system consists of one electronic module and one to six hydraulic modules. The hydraulic modules are placed in one or two cabinets (B2B). One electronic module can serve both cabinets, for example a combination of LPG and petrol. If one pump and air separator is serving more than one nozzle simultaneously the total maximum flowrate through these nozzles is limited by the air separator (90 l/min per CPU air separator or 110 l/min for TQP-HS air separator) and the volume sensor (according to "Volume sensor flowrate range under "Measurement range"). For higher flowrate another hydraulic module have to serve the same nozzle. For further information see block diagram in this chapter.
Electronic module function
TQC, iGEM and iGEM 2 is an electronic subsystem and it consists mainly of: calculator, indicating device, and keyboard with pre-set. This module can handle up to 6 motors, 6 pulse transmitters (each handling a single equipped or a duplex volume sensor), 12 nozzles, 14 solenoid valves and in case of ATC one temperature compensation module. The electronic module is able to serve up to four customers at a time (called 4 User).
Hydraulic function modules
Measurement transducer function is a hydraulic subsystem and it consists mainly of: volume sensor (single equipped side A, single equipped side B or duplex) and pulse transmitter. In case of ATC (automatic temperature compensation) each volume sensor (iMeter2, $ \mathrm{Xflo}^{\mathrm{TM}} $ ) is equipped with a temperature sensor, all connected to one temperature compensation module.
Pump and air separator function is a hydraulic subsystem and it consists mainly of: Compact Pumping Unit (CPU) including air separator, motor and non-return valve and for LPG a differential valve.
Regulation function is a hydraulic subsystem and it consists mainly of: solenoid valves for flow rate regulation, blending and on/off.
Delivery function is a hydraulic subsystem and it consists mainly of: hoses, nozzles and nozzle switch, this includes also satellite function.
Central pump function is a hydraulic subsystem and it consists mainly of: delivery of air free liquid according to OIML R117-1, item 5.1.3 and security valve.
If the measuring system is equipped with a central pump an external (central) pump is used instead of an internal pump. The external system must comply with OIML 117-1, item 5.1.3 (i.e. it shall be equipped with an arrangement that prevents air to come into the system). The same applies to additive injection.
During verification it shall be possible to verify each volume sensor separately.
Block diagram describing permitted ways, and some restrictions, to produce one delivery product for one customer. Each such configuration shall be a subset of the diagram. To produce multiple delivery products for a customer the block diagram is used several times.
max2M
Picture 1: Wayne Helix 6000-II
Picture 2: Wayne Helix 6000-II with Payment Terminal
Picture 3: Tokheim Quantium ML
Picture 4: Tokheim Quantium ML with Payment Terminal
Picture 5: Wayne Helix 6
Picture 6: Wayne Helix 5
Picture 7: Helix 4000
Picture 9:Wayne Century 3
Picture 10:Wayne Century 3 with Payment Terminal
DFS Fuel dispensers may include the following components.
Measurement transducer function
Volume sensor (petrol, petrol/ethanol mixtures, kerosene diesel or diesel/FAME/RME/HVO mixtures)
DFS/Wayne iMeter2 Duplex (DM2-2) or DFS/Wayne iMeter2 Single equipped side A (DM2-1) or DFS/Wayne iMeter2 Single equipped side B (DM2-1) or DFS/Wayne Xflo $ ^{\mathrm{TM}} $ Duplex (magenta or silver id label) or DFS/Wayne Xflo $ ^{\mathrm{TM}} $ Single sided A (yellow id label) or DFS/Wayne Xflo $ ^{\mathrm{TM}} $ Single sided B (cyan id label)
Volume sensor (DEF)
DFS/Wayne iMeter2 DM2-X DEF
Volume sensor (DEF and Windshield liquid)
DFS/Wayne iMeter DM2-X UREA
Volume sensor (LPG) (including differential valve)
Pulse transmitter
DFS/Tokheim GPL700
| DFS/Wayne PNo | i-Meter2 | Xflo™ | LPG |
| WM001682-0005 | NFC | ||
| WM001682-0009 | FC | ||
| WM072446-0002 | FC | ||
| WM011529-0001 | FCI | ||
| WM019142-0001 | FCI | ||
| WM019142-0003 | FCI |
FC=Flow Compensating, FCI = Flow Compensating Individual(XWIP), NFC= Not Flow Compensating (WIP)
Board temperature module, phase 2, 0-1 pc****
DFS/Wayne WM044193-000X
Software Board temperature module 0-1 pc****
Temperature sensor, 0-10 pcs****
W&M checksum EB6A, or 7EA9
DFS/Wayne WM040341-0001
Pump and air separator function, not LPG
Compact Pumping Unit (CPU) $ ^{*} $
| Wayne | i-Meter2 | XfloTM |
| WM002219-0001 | D,H | |
| WM002219-0002 | P,K,E | |
| WM018719-0001 | P,K,D,H,E,F | P,K,D,H,E,F |
| WM016720-0001 | P,K,D,H,E,40l/min | |
| WM016720-0003 | P,K,D,H,70l/min | |
| WM078195-0001 | P,K,D,H,E,F | P,K,D,H,E,F |
P = petrol, K = kerosene, D = diesel, E = ethanol, F=FAME/RME, H=HVO
Pumping Unit High Speed (TQP-HS)
| DFS/Tokheim | i-Meter2 | Xflo$ ^{\text{TM}}$ |
| WM077376-0001 | P,K,D,H,E,F | P,K,D,H,E,F |
P = petrol, K = kerosene, D = diesel, E = ethanol, F=FAME/RME, H=HVO
Anti-Foaming pipe 0-1 pcs (Can be installed in any above mentioned pumping units)
DFS WR002578
Cover (between CPU and meter) **
DFS/Wayne 167360 or
DFS/Wayne WM000635 or
DFS/Wayne WM009207 or
DFS/Wayne WM011470 or
DFS/Wayne WM011337 or
DFS/Wayne WM018512-000X or
DFS/Wayne WM011485-000X or
DFS WM075106 or
DFS WM075418
Motor **, one per CPU
0,75 kW, 50Hz, 1400-1500 rpm or 1,1 kW, 50Hz, 1400-1500 rpm or 0,75 kW, 60Hz, 1700-1800 rpm or 1,1 kW, 60Hz, 1700-1800 rpm
Inlet suction check valve **
DFS/Wayne WM049971-000X
Additive liquid injection tank DFS/Wayne (START ITALIANA S.r.l. (ProGauge) gauge, 0-1pc WT010992
Pump and air separator function, LPG Remote pump, submerged
Vapour return line from gas separator and differential valve at volume sensor
Tokheim GPL Gas separator 950996
LPG Diff valve 943166
Non return valve 949695
*** is added in dispenser variant
**** is added for ATC
Regulating function, solenoid valve, not LPG
| NEW ASC0 code | Wayne code(Datasheet in parentheses) | Wayne designation | |
| Cat no | Voltage | ||
| JV 430298-001 | 24/DC | WM044745-0001(WM045843) | SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX,ALU BODY,CABLE LENGTH3000mm |
| JV 430298-002 | 24/DC | WM044745-0002(WM045843) | SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX,ALU BODY,INMETRO,PRODUCTIONBRAZIL |
| JV 430298-003 | 24/DC | WM044745-0003(WM045843) | SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX,COMPCOTEALU BODY |
| JV 430298-004 | 24/DC | WM044745-0004(WM045843) | SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX,COMPCOTEALU BODY,CABLE LENGTH1750mm |
| JV 430298-005 | 24/DC | WM044745-0005(WM045843) | SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX,COMPCOTEALU BODY,CABLE LENGTH1750mm |
| JV 430298-006 | 24/DC | WM044745-0006(WM045843) | SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX AND INMETRO,ALU BODY,3M CABLE |
| JV 430298-007 | 24/DC | WM044745-0007(WM045843) | SOLENOID VALVE, PROPORTIONAL,SINGLEIECEX,COMPCOTEALU BODY,5M CABLE |
| JV 430299-001 | 24/DC | WM044746-0001(WM045844) | SOLENOID VALVE,ON/OFF,SINGLEIECEX,ALUBODY |
| JV 430301-001 | 24/DC | WM044747-0001(WM045846) | SOLENOID VALVE,PROPORTIONAL,DUPLEXIECEX,BRASSBODY |
| JV 430302-001 | 24/DC | WM044750-0001(WM045847) | SOLENOID VALVE,PROPORTIONAL,DUPLEX,SINGLEEQUIPPEDRIGHT,IECEX,BRASSBODY |
| JV 430303-001 | 24/DC | WM044751-0001(WM045850) | SOLENOID VALVE,ON/OFF,DUPLEXIECEX,BRASSBODY |
Regulating function, LPG
Differential valve, liquid pressure at least Separate after the volume sensor GPL700. 1 bar higher than vapour pressure Manometer, between volume sensor and Scale interval d≤2 bar differential valve
Delivery function
Hose, 16 mm (5/8") , max length 10 m
Elaflex Conti-Slimline 16
Hose, 16 mm (5/8") , max length 10 m
Elaflex Conti-Slimline 16 BIO
Hose, 16 mm (5/8") , max length 10 m
Hose, 16 mm (5/8") , max length 10 m
Elaflex Conti-Slimline 16 LT
Hose, 19 mm (3/4") , max length 10 m
Goodyear EN 1360, type 3, 16 bar
Hose, 21 mm (7/8") , max length 10 m
Goodyear Hardwall Petrol Hose B.S. 3395/1989 type 3
Elaflex Conti-Slimline 21
| Hose,21mm(7/8"),max length6m | ElaflexConti-Slimline21-COAX(vapour recovery) |
| Hose,21mm(7/8"),max length10mmq=5,01 | ElaflexConti-Slimline21-COAX(vapour recovery) |
| Hose,21mm(7/8"),max length10m | ElaflexConti-Slimline21BIO |
| Hose,21mm(7/8"),max length10m | ElaflexConti-Slimline21LT |
| Hose,21mm(7/8"),max length6m | ElaflexConti-Slimline21LT(vapour recovery) |
| Hose,21mm(7/8"),max length10mmq=5,01 | ElaflexConti-Slimline21LT(vapour recovery) |
| Hose,25mm(1"),max length6m | ElaflexConti-Slimline25LT |
| Hose,25mm(1"),max length10m,mmq=5,01 | ElaflexConti-Slimline25LT |
| Hose,25mm(1"),max length10m | GoodyearEN1360,type3,16bar |
| Hose,32mm(11/4"),max length7mmq=5,01 | ElaflexHD32 |
| Hose,DEF,max length6m,mmq=5,01 | ElaflexLPGID=16,max workingp=25bar |
| Hose,LPG,max length6m,mmq=5,01 | ElaflexLPGID=13,ElaflexLPGID=16orElaflexLPGID=19,max workingp=25bar |
| Hose,25mm(1"),max length40m,mmq=201,max flow rate>60LPM | ElaflexHD25Cwinded onReel |
| Hose,32mm(11/4"),max length40m,mmq=201,max flow rate>60LPM | ElaflexHD32Cwinded onReel |
| Nozzle40-70l/min | ElaflexZVA slimlineorOPW21or equivalent |
| Nozzle40-70l/min | ElaflexZV19or equivalent |
| Nozzle40-70l/min,mmq=5,01 | ElaflexZVA slimlineTMV“DRIP-STOP”or equivalent |
| Nozzle40l/min,mmq=5,01 | OPWACNorAVNor equivalent |
| Nozzle90-130l/min | ElaflexZVA25,1”or equivalent |
| Nozzle90-200l/min | ElaflexZVA32,11/4”or equivalent |
| Nozzle,DEF | ElaflexZVA SSAdBlueorOPW21DBMor equivalent |
| Nozzle,DEF | ElaflexZVAAdBlueLVor equivalent |
| Nozzle,LPG | ElaflexZVG2,ElaflexGasguardLPG,BoessenkoolLPG,OPWLPGor equivalent |
Components included for electronic Calculator function, TQC
Processor board (CPU), (0-1 pcs)
Sitara, TQC APB6 / TQC 011 (Tok-943567)
libTqcWM.so.Sit, 18.001.13, CRC 5854
Basic I/O board
IFSF_srv.Sit, 18.001.19, CRC 0416
Slave I/O board
DFS/Tokheim, TQC EIO6 / TQC 001L6 (Tok- 942283)
DFS/Tokheim TQC - SI01 / TQC 208L3 (TOK 942687)
Hydraulic Module Board, (0-5 pcs)
DFS/Tokheim TQC - HYM11 / TQC 002L11 (WM075518)
ATC-TQC interface board
IFSF LON Interface
DFS/Tokheim TQC-HYM7 / TQC 002L7 (TOK- 953709)
Display complete
(volume, price & upd), (0-4 pcs)
Display board
(volume, price & upd), (0-4 pcs)
Display module TN neg (volume, price & upd), (0-4 pcs)
DFS/Tokheim ACI2 (WM075602)
DFS/Tokheim IFSF LONC TQC LON4 / TQC 007L4 (TOK-942692)
Heater (0-1 pcs)
DFS/Tokheim TQC-CSD-664-PPU4 / TQC 027L4 (TOK-947944, TOK-955955)
DFS/Tokheim TQC-775-CSD4 (TOK-958430)
DFS/Tokheim CSD765+ CSD-IR1 (WM075585+ WM079313)
PS-044ATL-02 (WM056449-0001), upd right or PS-045ATL-02 (WM056449-0002), upd left or
DFS/Tokheim TOK-909214
Components included for electronic calculator function, iGEM
CPU-board,0,1 or 2 (only for 4User) pc
DFS/Wayne WM001908-0001 or
DFS/Wayne WM001908-0012 or
DFS/Wayne WM001908-0015 or
DFS/Wayne WM001908-0016 or
DFS/Wayne WM069506-0001
Software CPU board, 0 or 1 pc
W&M checksum 62D1 (Rev 12.xx) or D3CD (Rev 16.xx)
iGEM expansion board, 0-1 pc
DFS/Wayne WM044451-0001 or WM044451-0002
Nozzle Switch Converter (0 or 1 pcs)
DFS/Wayne WU004202-0001 or WU006752
Components included for electronic calculator function, iGEM 2
CPU-board,0,1(1 to 4 User) pc
DFS/Wayne WM044721-0001 or DFS/Wayne WM044721-0002 or DFS/Wayne WU020193-0001
I/O-board 0,1 pc
WM054392-0001 or WU016738-000X
Bootloader CPU board, 0 or 1 pc
W&M checksum F92E 4B0B (Rev 007.XXX.XXX)
Dispenser App. SW CPU board, 0 or 1 pc
W&M checksum 2FC0 77BE (Rev 017.XXX.XXX) or 416F 8BF7 (Rev 18.XXX.XXX)
iGEM 2 expansion board, 0-1 pc
DFS/Wayne WM070224-000X
Ethernet communication board
DFS/Wayne WM067037-0001
Control board, Additive injection, 0-1pc
DFS/Wayne WM067598-000X
Components included for electronic function, iGEM & iGEM 2
Isolated interface communication board, 0-1 pcs
ATCL/RS422 communication board, 0-1 pcs
DFS/Wayne WM004360
IFSF/LON communication board, 0-1 pcs
DFS/Wayne WM001827
DFS/Wayne WM008766
NPCL/SINP communication board, 0-1 pcs
iGEM-ISB board (pulse transmitter), 1-3 pcs
Wayne WM008750
TTL/CAN converter, 0-1 pc****
DFS/Wayne WU004200-0001 or WU04200-0002 or WM002450 or WM069425-000X or WM072390-0001
DFS/Wayne WU007564-0001
Software TTL/CAN converter, 0-1 pc****
Display board complete (volume, price & upd), 1-4 pcs)
W&M checksum 3FBD or 7E60 or 082A or 55AB
DFS/Wayne WU007562-0001 or WM065705-0001 or WM084971-0001 or WM063229 or WU015222-0001 or WM069974-0001
Display module TN neg (volume, price & upd), 1-4 pcs
POLYTRONIX,
PS-039ATL-02 (WM053326-0001), upd under or
PS-044ATL-02 (WM056449-0001), upd right or
PS-045ATL-02 (WM056449-0002), upd left or
Nozzle Switch Interface (0 or 1 pcs)
DFS/Wayne WU004201-0001 or WU006751-000X
Control Board iGEM printer (0,1 or 2)
Innovision 10600101100G (WR001816)
iGEM Printer (0,1 or 2)
Fujitsu FTP-629MCL374-R (WR001815)
Board; Connector, without heating regulation and surge protection
DFS/Wayne WXXXXXXX-000X
Power supply, 1 pc
Channel Well Technology, UAS150B, 150 W Max (WM027313-0001)
Heater including thermostat,0-1 pc (mandatory for payment terminal) DFS/Wayne WM044405 (290 W) or equivalent approved by Wayne
Payment or Media platform tested according to OIML R117:2019 (by an OIML test laboratory) to show evidence not disturbing the pump calculator, may be installed in the dispenser, using the dispenser power supply.
Optional equipment and functions
ATC conversion device (Not for DEF, Windshield liquid and HVO)
Pre-set of volume or price *****
Volume totalizer
Blending (designation only e g 92, 95, 98 octane not 50/50, 70/30 etc)
Satellite (SAT and MASTER enable button in case of direct sales)
When using the measuring system to refill aircrafts or helicopters it is allowed to use a water elimination device according to OIML 117-1 5.8.1.2 (E 2019) between meter and hose. For safety reasons it is required to drain the device on a regular base by opening the drain valve. This has to be done by a trained service technician on the measuring system under pressure with closed nozzle. This is to ensure that the hydraulic system is always filled with fuel. The drain valve has not to be sealed.
Additive injection function for injecting additive liquids to the fuel before the meter. A tank gauge meter is required in the storage tank for additive liquid to avoid injection of air into the fuel. See requirements for central pump function.
If additive liquid is injected before the air separator, the additive is not subject to-OIML
requirements.
Integrated equipment and functions not subject to legal metrology control
Vapour recovery system with vapour pump, regulating proportional valves and an electronic board (for example Bürkert control board, Dover Ivory power pump control or Dover Global VR) connected to the calculator CPU-board. The vapour flow is controlled by the electronic board or the calculator CPU-board. Optionally also a vapour recovery monitoring system consisting of a Vapour meter and belonging Intrinsic safe barrier may be used. Means for vapour recovery must not influence the accuracy of measurements such that the maximum permissible error is exceeded.
For DEF, heating is installed to keep the liquid from freezing. As an option a pump circulates liquid downstream the meter between deliveries, through the coax hose to a container (max volume 2,55 litre in circulation system) to avoid freezing.
Rated operating conditions
Measurand
Volume of liquid fuel expressed in litre. If ATC conversion device is included (not for DEF, Windshield liquid and HVO), the volume at base condition (15 $ ^{\circ} \mathrm{C} $ ) is displayed. The calculations are based on OIML R63 (API/ASTM 54B) except for petrol/ethanol mixtures where Verfahren 1 according to PTB-1.5-40520004 dated April 11, 2011, is used.
Measurement range
Maximum flowrate ( $ \mathrm{q_{\mathrm{m a x}}} $ )
Minimum flowrate ( $ \mathrm{q_{\mathrm{min}}} $ )
40 to 200 l/min (DEF and Windshield down to 10 l/min) $ \geq 0, 2 $ l/min
Minimum measured quantity (mmq)
2,01 or 5,01 or 201 (see specification of hoses and nozzles). As option, 5,01 can be used on any configuration up to 51. For LPG, 51 only.
DEF iMeter DM2-X UREA, 5,01 only.
DEF iMeter2 DM2-X DEF, 2,0 and 5,01.
Scale interval, volume display
Maximum working pressure 0,3 MPa, and 2,5 MPa only for GPL700
Minimum working pressure
0,12 MPa, not for LPG
| $\cdot$ | is replaced in dispenser variant | *** | is added in dispenser variant |
| ** | is left out in dispenser variant | **** | is added for ATC |
| **** | can be controlled through key pad on dispenser or by softkey on payment/media terminal | ||
$$
- 3 0 ^ {\circ} \mathrm {C} \mathrm {t o} + 5 5 ^ {\circ} \mathrm {C}, $$
$$
- 2 5 ^ {\circ} \mathrm {C} \mathrm {t o} + 5 5 ^ {\circ} \mathrm {C} $$
$$
- 3 0 ^ {\circ} \mathrm {C} \mathrm {t o} + 5 5 ^ {\circ} \mathrm {C} $$
Type of liquids,
volume sensor iMeter2 and Xflo $ ^{\mathrm{TM}} $
Viscosity range
volume sensor iMeter DM2-X UREA
volume sensor iMeter2 DM2-X DEF
volume sensor GPL700
Petrol, kerosene, diesel, ethanol or FAME/RME/HVO 0,4 -8,0 mPas
DEF (Diesel Exhaust Fluid, e.g. AdBlue) and Windshield liquid
DEF (Diesel Exhaust Fluid, e.g. AdBlue)
LPG
Volume sensor flow rate range,
iMeter2 Duplex (each meter) and Single 0,2 to 110 l/min
(Flow compensating Pules Transmitter) 0,4 to 40 l/min only for DEF
iMeter DM2-X UREA 1 to 40 l/min only for Windshield liquid
Mixture conditions, two liquids 5% to 95% (designation only e g 92,95,98 octane not 50/50,70/30 etc)
The ratio between maximum and minimum flow rate should be at least 10 for single quality and 5 for blending quality, DEF, Windshield liquid and LPG.
Environments classes / influence quantities
Mechanic: class M1
Electromagnetic: class E1
Humidity: class H3
Ambient temperature limits: -40 $ ^{\circ} \mathrm{C} $ to $ +55^{\circ} \mathrm{C} $ (tested to $ +60^{\circ} \mathrm{C} $ )
-25 $ ^{\circ} \mathrm{C} $ to $ +55^{\circ} \mathrm{C} $ for DEF, Windshield liquid and LPG
+5 $ ^{\circ} \mathrm{C} $ to $ +55^{\circ} \mathrm{C} $ for iGEM printer
Interfaces and compatibility conditions
Interface for vapour recovery systems.
Communication between fuel dispenser and other parts of a measuring system (e g POS-systems) using one of the following non-reactive interfaces is evaluated and approved. (This does not imply that the complete self-service arrangement fulfils the requirements of OIML R117):
| SW protocol | Hardware |
| DART | RS485 or RS422(CPU board) |
| LJCL | RS422(CPU board) |
| Ferranti | UKCL(CPU board) |
| IFSF | IFSF/LON communication board |
| ATCL | ATCL/RS422 communication board |
| SINP | NPCL/SINP communication board |
Most protocols do not include "unit", for example "volume @ 15 $ ^{\circ} \mathrm{C} $ ". Instead this has to be handled during set up of the station controller and dispensers. It must be possible for the measuring system to print "@ 15 $ ^{\circ} \mathrm{C} $ " on the ticket.
When the dispenser is a part of a self-service arrangement the following requirements have to be fulfilled:
The communication between the dispenser and the self-service device/devices has to be through one of the interfaces/protocols listed above.
The connection has to be verified by the installer so the metrological data are presented in a way, whether it is an indicated, printed or memorized result, that meets the requirements of OIML R117.
Control of the measuring tasks of the instrument in use
For dispensers with ATC the volume at base condition is displayed in normal working mode.
For dispensers with ATC the volume at base condition is displayed in normal working mode. Alternative 1: When verifying the dispenser as a "black box", the delivered volume measured in a volume standard $ V_{t\text{ref}} $ is converted to volume at base condition $ V_{15} $ using $ V_{15\text{ref}}=V_{t\text{ref}} $ x VCF where VCF, volume correction factor, is based on the quality and temperature t of the liquid. Alternative 2: (iGEM & iGEM 2 only) When the display is showing ATC Revision and CRCs press the CRC button and the W&M-mode is active for 30 minutes (or until next push on the CRC-button) displaying $ V_{t} $ $ V_{15} $ , temperature t, product and density. A test well (inner diameter 4 mm) can be used for the reference temperature sensor.
Nozzle out:
Amount display Volume display: UPD:
In filling:
Product and density for primary meter
Product and density for secondary meter
Blank
Amount display Volume display: UPD:
Uncompensated volume, $ V_{t} $
Temperature for primary meter (momentary value)
On nozzle return:
On nozzle return Amount display Volume display: UPD:
Temperature for secondary meter (momentary value)
Volume at 15 $ ^{\circ} \mathrm{C} $ $ \mathrm{V}{1 5} $ altered with product and density for primary meter Uncompensated volume, $ \mathrm{V}{t} $ altered with product and density for secondary meter Temperature t (mean value, volume weighted)
LPG:
A thermometer well is installed upstream the meter, to be used during verification
Identification Software for TQC
The software version of TQC and its peripheral software can be inspected with the aid of the handheld terminal or can be downloaded via a remote terminal
User interface window in Hand Held Terminal (HHT)
Point the HHT to the IRDA of the TQC (next to LCD or under VGA);
When you have connection (shown in left upper corner of HHT screen, see photo) press OK on
login(Pin = 124578);Use the up/down or numerical buttons to navigate, the green OK button to confirm and the red C button to go back;
Navigate to number 4;
Configuration, then to number 3;Software info, and once again number 4;Peripheral modules;In this submenu navigate to [Type] or [Name], use the yellow checkmark button to select and then up/down to change the item, press OK to confirm;
To exit, use the C button until you`re in the Main Menu and press button number 6.
The integrity check procedure implies that the MID version and the time stamp correlate with the listed version numbers in section "Components included for electronic Calculator function, TQC" If that is not the case, then the embedded software integrity check mechanism will:
Block new deliveries
Indicate error on the display
Log this event in the journal loggings
For further description, see TQC user manual.
Identification Software for iGEM
The metrological software is identified by the checksum (W&M CRC value), which can be accessed by pressing the CRC button on the iGEM calculator CPU board. (Upon this also the program CRC values and software version number are indicated at the dispenser display.)
CRC button and example of indication of software version on display
For ATC this information is altered by
Amount display Volume display: UPD:
W&M CRC value on board temperature module
Revision of board temperature module
and
AtC
Amount display Volume display: UPD:
W&M CRC value on TTL/CAN converter
Revision of TTL/CAN converter
Can
Identification Software for iGEM 2
The metrological software is identified by the checksum (W&M CRC value), which can be accessed by pressing the CRC button on the iGEM 2 calculator CPU board. The software versions and CRC values are shown in the following sequence:
CRC button placement
The first indicating on the sales volume display after the CRC button is pushed is the Firmeware version of the dispenser application.
After a few seconds the display will change and show the CRC for complete program both LR and non LR is included.
After an other few seconds the display will change again and the amount and volume display will show the W&M-CRC for the LR part of the code and the UPD will show LrCrC. It will looks like this:
Example of W & M CRC
Then will the display change again and show the Bootloader Firmware version.
After that the Bootloader Firmware CRC. The UPD will show b CrC
When the display change again it will show the ATC information
Amount display: W&M CRC value on board temperature module
Volume display: Revision of board temperature module
UPD: AtC
Calibration-/adjustment procedure
TQC Dispensers are calibrated/adjusted according to Tokheim manual 955745 for all meters and ATC. (English version, other languages may be available, contact DFS local technical support).
iGEM and iGEM 2 Dispensers with iMeter & iMeter2 volume sensors are calibrated/adjusted according to Wayne manual WM064180 (English version, other languages may be available).
iGEM and iGEM 2 Dispensers with Xflo $ ^{\mathrm{TM}} $ volume sensors are calibrated/adjusted according to Wayne manual WM018625 (English version, other languages may be available).
iGEM and iGEM 2 Dispensers with GPL700 volume sensors are calibrated/adjusted according to Wayne manual WM078856 (English version, other languages may be available).
iGEM and iGEM 2 Dispensers with ATC is calibrated/adjusted according to Wayne manual WM055095 (English version, other languages may be available, contact Wayne local technical support).
Sealing
The dispenser is sealed according to description in this chapter. See also pictures in "Example pictures of sealing of the instrument".
NOTE: When using wire through screws etc. to make seals, ensure that the wire is as short and taut as possible. The closing stamp must be placed such as it is within reach for pressing with intended pliers, without dismantle surrounding components with the help of tools. The closing stamp can be of any suitable material.
TQC Calculator
The following seals are applied:
The impulse encoder's connection to the connector board on the EIO board
Weight and Measure seal on TQC and TQC EIO
Weight and Measure seal on TQC EST
Sealing of the cable between the VGA indication device and the single board computer
TQC in combination with VGA indicating devices, Weight and Measure seals on the TCDU
When a SD is applied the cold start switch must be sealed.
(Sealing of the SD card itself is not necessary)
iGEM Calculator
The following seals are applied:
CPU Board against removal
Prog/Load switch against switching to open position.
Electromechanical totalizer connector is sealed if used as a basis for legal transaction
The following components are not sealed, but protected/identified in the following way:
- The pulsers are uniquely electronically identified by the calculator (not TQC), including a presence check
iGEM 2 Calculator
The following seals are applied:
CPU Board against removal
Prog/Load switch compartment against opening.
Electromechanical totalizer connector is sealed if used as a basis for legal transaction
The following components are not sealed, but protected/identified in the following way:
- The pulsers are uniquely electronically identified by the calculator, including a presence check ATC Temperature Module
The following seals are applied:
ATC Temperature module board sealed against removal
ATC Temperature module board sealed against opening cap to access cables and settings switch.
For sealing of temperature sensors see each meter blow.
iMeter 2 Liquid Meter
The following seals are applied:
ATC Temperature sensor sealed against removal
Sealing of pulser against manipulation of calibration.
Sealing of pulser against opening and removal.
Sealing of meter against removal.
Sealing air separator against opening.
Xflo $ ^{\mathrm{TM}} $ Liquid Meter
The following seals are applied:
ATC Temperature sensor sealed against removal
Sealing of pulser against manipulation of calibration.
Sealing of pulser against opening and removal.
RISE Research Institutes of Sweden AB | Certification
Sealing of meter against opening.
Sealing of meter against removal.
Sealing air separator against opening.
GPL700 LPG Meter
The following seals are applied:
ATC Temperature sensor sealed against removal
Sealing of pulser against manipulation of calibration.
Sealing of pulser against opening and removal.
Sealing of the differential valve.
Sealing of the connection between meter and pulser against opening removal.
Sealing of meter against opening
The volume sensor, pulser, differential valve, pressure calibration screw (if present) of the differential valve and manual valves in vapour return line are sealed or labelled.
Nameplate
The following seals are applied:
- Name plate (aluminium or vinyl sticker) is sealed to the frame with a small "vandal proof" label.
Electromechanical totalizer
The following seals are applied:
- Electromechanical totalizer is sealed if used as a basis for legal transaction
Information to be borne by and to accompany the instrument
The name plate mounted on the instrument shall contain the following information:
the OIML certificate number
Space for verification mark
the name or trademark
the serial number and year of manufacture
the designation or type name (according to "Product names and designation")
Type of Liquid or Viscosity class (not for LPG, DEF, and Windshield liquid) $ ^{*} $
the temperature range of the dispensed liquid
the accuracy class
max. flow rate Qmax
min. flow rate Qmin
minimum measured quantity
max. pressure Pmax
the ambient temperature range
mechanical class
electromagnetic class
humidity class
Nominal value of the AC voltage supply
- depending of volume sensor
Further inscriptions, if necessary
Minimum measured quantity shall be inscribed on the "indicator face". If ATC is included, "@ 15 $^{\circ}C"$ shall be marked adjacent to the volume display.
Display for ATC including "@ 15 $^{\circ}C"$
Example pictures of sealing of the instrument.
TQC Calculator
Example of weight & measure sealing for TQC and TQC EIO
Example of weight & measure sealing for TQC EST
Example of weight & measure sealing for the single board processor for the VGA display device.
Example of sealing of iGEM with electromechanical totalizer (if used as a basis for legal transaction) for Helix see detail B and C. For sealing of the program load "PRG LOAD" switch for Helix see detail A.
iGEM 2 Calculator
Example of sealing of iGEM 2 electronic module with electromagnetic totalizers (if used as a basis for legal transaction). Even though no electromagnetic totalizer is connected the sealing have to include the CPU-module and the sealing screw in detail 1
DETAIL A- SEALING OF CPU OPENING AND BATTERY
DETAIL B- SEALING OF CPU BOARD, I/O BOARD AND PROGRAM LOAD SWICH OPENING
DETAIL C- SEALING OF EMT OF EMT REMOVAL
DETAIL D- SEALING OF EMT CABLE CONNECTION
Example of sealing of iGEM 2 Generation 2 electronic module with electromagnetic totalizers (if used as a basis for legal transaction) Even though no electromagnetic totalizer is connected the sealing have to include the CPU-module and the sealing screw in detail A & B
DETAIL A - SEALING OF CPU OPENING AND BATTERY
DETAIL B - SEALING OF CPU BOARD, I/O BOARD AND PROGRAM LOAD SWICH OPENING
DETAIL C - SEALING OF EMT OF EMT REMOVAL
DETAIL D - SEALING OF EMT CABLE CONNECTION
Example of sealing of iGEM 2 Generation 3 electronic module with electromagnetic totalizers (if used as a basis for legal transaction). Even though no electromagnetic totalizer is connected the sealing have to include the CPU-module and the sealing screw in detail A & B
ATC Temperature Module
Sealing to prevent removal of Module
Sealing to prevent opening cap to access cables
Sealing of board temperature module For example of sealing of temperature probes see each hydraulic module below.
iMeter $ ^{2} $ Liquid Meter
IMeter $ ^{2} $ - REMOTE / SUCTION
SEALING OF PULSER AND CALIBRATION FLAPS
SECTION SHOWING PLACEMENT OF SEALING
WIRE FOR SEALING OF PULSER AND CALIBRATION
FLAPS. PLACE SEALING AS CLOSED TO SEALED PARTS AS
POSSIBLE.
ALTERNATE SEALING OF PPULSER USING SEALING BRACKET
PULSER AND CALIBRATION FLAPS CANNOT BE OPEND UNLESS
SEALING BRACKET IS REMOVED
IMeter $ ^{2} $ - New stack
IMeter $ ^{2} $ - New stack
ALTERNATE SEALING OF PULSER USING SEALING BRACKET
PULSER AND CALIBRATION FLAPS CANNOT BE OPEND UNLESS
SEALING BRACKET IS REMOVED
TQP-HS iMeter
TQP-HS iMeter
ALTERNATE SEALING OF PULSER USING SEALING BRACKET
PULSER AND CALIBRATION FLAPS CANNOT BE OPEND UNLESS
SEALING BRACKET IS REMOVED
ALTERNATE SEALING OF PULSER USING SEALING BACKET
PULSER AND CALIBRATION FLAPS CANNOT BE OPENED UNLESS
SEALING BACKET IS REMOVED
Xflo $ ^{\mathrm{TM}} $ Liquid Meter
XFLO - REMOTE HELIX II
xFlo - New stack
SEALING OF PULSER AND CALIBRATION FLAPS
SECTION SHOWING PLACEMENT OF SEALING
WIRE FOR SEALING OF PULSER AND CALIBRATION
FLAPS, PLACE SEALING AS CLOSED TO SEALED PARTS AS POSSIBLE.
ALTERNATE SEALING OF PUILER USING SEALING BRACKET
PUILER AND CALIBRATION FLAPS CANNOT BE OPEND UNLESS
SEALING BRACKET IS REMOVED
IMeter $ ^{2} $ & xFlo - New stack ATC
ALTERNATE SEALING OF PFULRUS USING SEALING BRACKET
PULRUS AND CAUBAIRT FLAPS CANNOT BE OPEND UNLESS
SEALING BRACKET IS REMOVED
Sealing of the Meter against opening
Sealing of the ATC
Sealing of the differential valve
Sealing of the Meter electronic calibration/against opening
Sealing of the connection between meter and pulser against opening/removal